Design and manufacture of a coronary stent INC-1 and initial tests in experimental animal model / Diseño y fabricación del stent coronario INC-1y pruebas iniciales en animales de experimentación

Abstract In this paper, we describe our coronary stent (INC-1) design and development, the way that we found the specific characteristics needed for our device including biophysics aspects, design, finite element testing, manufacturing, and mechanic trials, we submitted and animal models experiences. The stent platform was cobalt-chromium L605 (Co-Cr), with struts thickness of 80 μm, balloon expandable. We placed the coronary stent INC-1 on a rabbit and dog models so we can evaluate efficacy and security of the device in relationship to its biomechanical properties including navigation capacity, traceability, symmetric expansion, and safety, as well as endothelial attachment, thrombogenicity, and lack of involvement of secondary branches in these models. We succeeded in efficacy and safety of the device after fluoroscopy-guided implant proving excellent capacity of release system, traceability, fluoroscopic visualization, symmetric expansion, and complete endothelial attach. Furthermore, we obtained a good post-implant balloon withdrawal, functional integrity, and no vascular complications. We observed adequate clinical evolution 3 weeks after the stent implantation.

Resumen En esta publicación se describen el diseño y el desarrollo de un stent coronario (INC-1), la forma en que se determinaron las características biofísicas deseadas, el diseño y las pruebas computacionales por elemento finito, su fabricación, así como las pruebas mecánicas a las que se sometió el prototipo y por último las primeras experiencias en modelos animales. La plataforma del stent desarrollado fue de cobalto y cromo L605 (Co-Cr), con struts de 80 μm de grosor, expandido por balón. La colocación del stent coronario INC-1 se realizó en un modelo de conejo y uno canino con el objetivo de evaluar el éxito técnico y de seguridad del stent en relación con las propiedades biomecánicas (capacidad de navegación, maniobrabilidad, expansión simétrica del stent) y de seguridad (fijación a la pared vascular y ausencia de compromiso de ramas secundarias y formación de trombos en el momento de la colocación del stent en el modelo animal). Se obtuvo éxito técnico y de seguridad del stent después del implante guiado por fluoroscopia, lo que demostró adecuada capacidad del sistema liberador, excelente maniobrabilidad, adecuada visualización fluoroscópica, expansión simétrica y fijación completa a la pared vascular, capacidad para retirar el balón desinflado después del implante, e integridad funcional y sin complicaciones vasculares. La evolución clínica fue favorable a tres semanas del seguimiento planeado.

Effect of cantilever length and alloy framework on the stress distribution in peri-implant area of cantilevered implant-supported fixed partial dentures

ABSTRACT Because many mechanical variables are present in the oral cavity, the proper load transfer between the prosthesis and the bone is important for treatment planning and for the longevity of the implant-supported fixed partial denture. Objectives To verify the stress generated on the peri-implant area of cantilevered implant-supported fixed partial dentures and the potential effects of such variable. Material and Methods A U-shaped polyurethane model simulating the mandibular bone containing two implants (Ø 3.75 mm) was used. Six groups were formed according to the alloy’s framework (CoCr or PdAg) and the point of load application (5 mm, 10 mm and 15 mm of cantilever arm). A 300 N load was applied in pre-determined reference points. The tension generated on the mesial, lingual, distal and buccal sides of the peri-implant regions was assessed using strain gauges. Results Two-way ANOVA and Tukey statistical tests were applied showing significant differences (p<0.05) between the groups. Pearson correlation test (p<0.05) was applied showing positive correlations between the increase of the cantilever arm and the deformation of the peri-implant area. Conclusions This report demonstrated the CoCr alloy shows larger compression values compared to the PdAg alloy for the same distances of cantilever. The point of load application influences the deformation on the peri-implant area, increasing in accordance with the increase of the lever arm.

Deformações geradas no intermediário e região peri-implantar após aplicação de cargas inclinadas em coroas unitárias / Deformation generated in the abutment and peri-implant bone after application of an oblique load or metal-ceramic crowns

A reabilitação protética de pacientes desdentados é uma área da Odontologia amplamente estudada por pesquisadores do mundo todo, e com o desenvolvimento dos implantes osseointegrados surgiram muitas perguntas sobre o desempenho das próteses instaladas sobre estes. Conhecer o comportamento mecânico do conjunto coroa unitária, intermediário, implante e tecido de suporte é importante para entender o processo de transmissão de forças e suas consequências, processos estes que ainda não estão totalmente compreendidos. O objetivo deste trabalho foi verificar a deformação gerada no intermediário e no osso peri-implantar após aplicação de uma carga inclinada sobre coroas unitárias metalocerâmicas. Foi utilizado um modelo mestre de poliuretano, simulando o osso mandibular, com um implante hexágono externo de 3,75mm x13 mm de comprimento, no qual foi fixado um intermediário multi-unit. O trabalho foi realizado com 3 grupos de 4 coroas cada, divididos de acordo com o tipo de cilindro e liga de fundição (cilindros de ouro sobrefundidos com liga de PdAg, cilindro de acrílico fundido com liga de NiCoCr e cilindros de CoCr usinado sobrefundidos com liga de NiCoCr). Cada corpo de prova foi submetido cinco vezes à aplicação de carga oblíqua de 15 e 30 graus no centro da oclusal de cada coroa com uma força de 300N em uma máquina universal de ensaios. Foram realizadas leituras das deformações geradas no intermediário e no poliuretano, com o uso de extensômetros lineares elétricos (strain gauges) os quais foram colados em três faces do intermediário (Disto lingual, Mesio lingual, Vestibular) e nas superfícies mesial, vestibular, distal e lingual do osso simulado ao redor do implante. Os dados obtidos foram submetidos à análise de variância a 3 critérios (ANOVA) e o teste de Tukey, utilizando um nível de significância (p<0,05). Os resultados mostraram que entre as duas angulações utilizadas existiram diferenças estatísticas significantes. Os valores médios de deformação se...

The prosthetic rehabilitation of edentulous patients is a dental area widely studied by worldwide researchers, and through the development of dental implants, appear many questions about the performance of prostheses installed on them. Knowledge of the mechanical behavior of the integration between single crown, abutment, implant and support tissue is very important to understand the forces transmission process and its consequences but these processes are not fully understood. The objective of the present study was to evaluate the deformation generated in the abutment and simulated peri-implant bone after application of an oblique load on metal-ceramic crowns. A polyurethane master model was used to simulate the jawbone with an implant external hexagon 3.75 mm x13 mm length, which was fixed in a multi-unit abutment. The study was conducted with twelve metal ceramic crowns divided according to type of cylinder and casting alloy, Group 1: Gold cylinder cast with PdAg alloy; Group 2: Acrylic cylinder cast with NiCoCr alloy; Group 3: CoCr cylinder cast with NiCoCr alloy, thus forming three groups of four sample each. Each specimen was subjected five times the application of oblique load of 15 and 30 degrees in the center of the occlusal of each crown with a 300N force in a universal testing machine. Readings were taken of the deformations generated in the abutment and bone simulated by polyurethane, with the use of electric linear strain gauges which have been positioned on three sides equidistant to each other to measure microstrains at abutment (disto-lingual, meso-lingual, Vestibular) and the simulated bone around each implant received four strain gauges, positioned on the mesial, distal, buccal and lingual aspects. The data were submitted to analysis of variance to 3 criteria (ANOVA) and Tukey test, using a significance level (p <0.05). The results showed that between the two angles tested there were significant statistical differences...

Stress Distribution in Co-Cr Implant Frameworks after Laser or TIG Welding

Lack of passivity has been associated with biomechanical problems in implant-supported prosthesis. The aim of this study was to evaluate the passivity of three techniques to fabricate an implant framework from a Co-Cr alloy by photoelasticity. The model was obtained from a steel die simulating an edentulous mandible with 4 external hexagon analog implants with a standard platform. On this model, five frameworks were fabricated for each group: a monoblock framework (control), laser and TIG welding frameworks. The photoelastic model was made from a flexible epoxy resin. On the photoelastic analysis, the frameworks were bolted onto the model for the verification of maximum shear stress at 34 selected points around the implants and 5 points in the middle of the model. The stresses were compared all over the photoelastic model, between the right, left, and center regions and between the cervical and apical regions. The values were subjected to two-way ANOVA, and Tukey's test (α=0.05). There was no significant difference among the groups and studied areas (p>0.05). It was concluded that the stresses generated around the implants were similar for all techniques.

Resumo A falta de passividade tem sido associada a problemas biomecânicos em próteses implantossuportadas. A proposta deste estudo foi avaliar, por meio da fotoelasticidade, a influência de três diferentes de fabricação de infraestrutura em liga de Co-Cr na passividade destas. O modelo foi obtido a partir de uma matriz de aço simulando uma mandíbula edêntula com 4 análogos de implantes de hexágono externo com plataforma padrão. Neste modelo, foram confeccionados cinco amostras para cada grupo: infraestruturas em monobloco, infraestruturas soldadas a laser e soldadas a TIG. O modelo fotoelástico foi feito com uma resina epóxi flexível (GIII, Polipox Industria e Comercio Ltda.). Na análise fotoelástica, as infraestruturas foram aparafusadas no modelo para a verificação da tensão de cisalhante máxima em 34 pontos selecionados ao redor dos implantes e 5 pontos na região média do modelo. Foram comparadas as tensões em todo o modelo fotoelástico, entre as regiões direita, esquerda e centro e também entre as regiões cervical e apical. Os valores foram submetidos à análise de variância a dois critérios, seguido pelo teste de Tukey (α=0,05). Os resultados não mostraram diferença significativa entre as tensões presentes nos grupos e nas áreas estudadas. Conclui-seque as tensões geradas ao redor dos implantes foram semelhantes entre as diferentes técnicas de confecção e entre todas as regiões analisadas. .

Evaluation of roughness and micromorphology of epoxy paint on cobalt-chromium alloy before and after thermal cycling

It has been suggested that the epoxy paint used to coat metal substrates in industrial electrostatic painting applications could also be used to mask metal clasps in removable dental prostheses (RDP). The purpose of this study was to evaluate both the influence of thermal cycling and the in vitro roughness of a surface after application of epoxy paint, as well as to assess the micromorphology of a cobalt-chromium (CoCr) based metal structure. Sixty test specimens were fabricated from a CoCr alloy. The specimens were separated into three groups (n = 20) according to surface treatment: Group 1 (Pol) - polished with abrasive stone and rubbers; Group 2 (Pol+Epo) - polished and coated with epoxy paint; Group 3 (Epo) - air-abraded with aluminum oxide particles and coated with epoxy paint. The surface roughness was evaluated before and after 1000 thermal cycles (5°C and 50°C). The surface micromorphology was verified by scanning electron microscopy (SEM). The two-way repeated measures ANOVA showed significant differences among surface treatments (p < 0.0001), but no difference was found before and after thermal cycling (p = 0.6638). The CoCr-based metal alloy surfaces treated with epoxy paint (Groups 2 and 3) were rougher than the surfaces that were only polished (Group 1). Thermal cycling did not influence surface roughness, or lead to chipping or detachment of the epoxy paint.

Avaliação da capacidade de selamento de intermediários UCLA em um sistema de implante de hexágono externo / Evaluation of UCLA implant-abutment sealing Purpose

Objetivo. Avaliar a capacidade de selamento e a adaptação de intermediários UCLA, com ou sem uma cinta de cobalto-cromo (CoCr), em um sistema de implante de hexágono externo. Materiais e métodos. 120 implantes hexágono externo (Sistema de Implante Nacional - SIN, SP, Brazil) foram dividos em dois grupos (n=60) para receber intermediários UCLA de 6 fabricantes (n=10), com ou sem cinta pré-fabricada de CoCr (n=60). Os intermediários foram fundidos e subdivididos em 12 grupos da seguinte forma: M (Microplant), I (Impladen), S (SIN), Sv (Signo Vinces), T (TitaniumFix), and B (Bionnovation). A capacidade de selamento foi determinada pela colocação de 0.7 μL de azul de toluidina, 0.1% (TB) no espaço interno dos implantes antes do torque nos intermediários. Os espécimes implante-intemediários foram colocados dentro de tubos de 2.0 mL, contendo 0.7 mL de água destilada, a fim de manter a interface implante-intemediário submersa. Amostras de 100 μl foram coletadas após 1, 3, 6, 24, 48, 72, 96 e 144 horas de incubação para medição da absorbância em um espectofotômetro e devolvidos para medidas subsequentes. Para análise estatística, foram empregados o teste ANOVA a dois critérios (p < 0.05) e o teste de Tukey. Microscopia eletrônica de varredura (MEV) foi usado para visualização da adaptação da interface implante-intermediário. Resultados. Os grupos M, Sv, e T sem cinta CoCr apresentaram completa liberação de corante (TB) em 1 h, enquanto que nos grupos I, S, e B, a liberação do corante ocorreu em 3, 24 e 96 h, respectivamente. Para os intermediários com cinta préfabricada, a completa liberação de corante ocorreu em 6 h para o grupo S, em 24 h para os grupos Sv, T e B, e em 72 h para os grupos M e I. Foram observados desajustes na interface implante/intermediário em todos os grupos. Os desajustes mais evidentes foram observados para os grupos M e T, sem cinta de CoCr. Conclusões. A completa liberação de corante foi observada em diferentes períodos de...

To evaluate the effect of the presence of a prefabricated cobalt-chromium (CoCr) margin in a universal castable long abutment (UCLA) in the sealing capability and fit of the implant-abutment mating zone. Materials andmethods. One-hundred and twenty external hexagon implants (SIN, SP, Brazil) were divided in two groups (n=60 each) to receive UCLA abutments from 6 manufacturers (n=10 each) either with or without a CoCr margin (n=60 each). Abutments were cast and 12 groups were formed and named as: M (Microplant), I (Impladen), S (SIN), Sv (Signo Vinces), T (TitaniumFix), and B (Bionnovation). Sealing was determined by placing 0.7 μL of 0.1% toluidine blue (TB) in the implant wells before abutment torquing. Implant-abutment samples were placed into 2.0 mL vials containing 0.7 mL of distilled water to maintain the implant-abutment interface submerged. Aliquots of 100 μl of water were retrieved at 1, 3, 6, 24, 48, 72, 96 and 144 hours incubation times for absorbance measurement in a spectrophotometer, and returned for repeated measurements. Two-way ANOVA (p < 0.05) and Tukey's test were used. Scanning electron microscopy (SEM) was used for observation of the implant-abutment fit. Results. Groups M, Sv, and T without the CoCr margin resulted in complete release of TB at 1 h, whereas I, S, and B did at 3, 24 and 96 h, respectively. Complete leakage in abutments with the prefabricated marginoccurredat 6 h for S, 24 h for Sv, T and B, and 72 h for M and I. Implant/abutment gaps were observed in all groups. A poorer fit was depicted for groups M and T without the CoCr margin. Conclusions. Complete leakage was observed for all UCLA abutments regardless of the presence of the CoCrmargin. Implant-abutment gaps was observed for all groups.

Influência das desadaptações angulares unilaterais na distribuição de tensões da região peri-implantar de elementos unitários tipo UCLA submetidos a pré-carga e carga axial: estudo in vitro / Influence of the unilateral angular misfit in frameworks made of UCLA on the peri-implant strain distribution, subjected to preload and axial load

Atualmente, os implantes são utilizados em diversos tipos de tratamento na reabilitação oral. Para manutenção da osseointegração, é essencial que o conjunto prótese/implante/osso seja submetido a forças às quais estejam aptos a suportar. Os diferentes tipos de desadaptações das infraestruturas das próteses sobre implantes são fatores que podem contribuir para o aumento das tensões na região peri-implantar. Este estudo teve como objetivo avaliar a influência das desadaptações angulares unilaterais na distribuição de tensões na região periimplantar de pilares tipo UCLA, no momento da pré-carga e carga axial. Infraestruturas de CoCr, confeccionadas utilizando-se pilares tipo UCLA, foram divididas em quatro grupos: Grupo A (adaptado), Grupo B, Grupo C e Grupo D (50, 100 e 200 μm de desadaptação unilateral angular por vestibular, respectivamente). Cada grupo foi representado por quatro infraestruturas (n=4). Quatro implantes (4.1mm/15mm) foram posicionados em uma matriz metálica, onde posteriormente foi vazado o poliuretano (PU), com função de simular o tecido ósseo. Quatro extensômetros (strain gauges) foram posicionados na região vestibular, distal, lingual e mesial de cada implante, para aferir a quantidade de deformação; cada grupo foi posicionado em seu respectivo implante. Foram realizados dois testes: o teste de pré-carga com um torque de 32Ncm e o teste de carga com uma força axial estática de 300N. Cada infraestrutura foi sujeita aos dois testes, por cinco vezes. Para análise estatística dos dados, foram utilizados ANOVA (dois critérios) e o teste de Tukey (p<0,05). Os resultados mostraram que os grupos A e B tiveram menos deformação da região peri-implantar em ambos os testes, quando comparados aos grupos C e D. A estatística também mostrou que o Grupo A apresentou melhor distribuição de tensões em sua região, peri-implantar quando comparado aos outros três grupos (p<0,05). Como conclusões, este estudo mostrou que as desadaptações influem...

Nowadays implants are used in several kinds of oral rehabilitation treatments. For the osseointegration maintenance it is important that crow/implant/bone are subjected to forces which are able to withstand. Different kinds of misfit on the crown frameworks are factors that could lead to an increase of strain around the implanted bone. This study aimed to evaluate the influence of the unilateral angular misfit in frameworks made of UCLA on the peri-implant strain distribution, subjected to preload and axial load. Frameworks made of chrome-cobalt were fabricated on UCLA abutments and divided in 4 groups: Group A (no misfit), Group B, Group C, Group D (50, 100, and 200 of unilateral angular misfit by buccal side, respectively). Each group was represented for 4 frameworks (n=4). Four implants (4.1mm/15mm) were positioned in a metallic matrix which was subsequently poured the polyurethane (PU) to simulate the bone. Four strain gauges were positioned on the buccal, distal, lingual and mesial sides of each implant to assess the amount of strain, each group was connected on its respectively implant. It was performed 2 tests: the preload test with a 32Ncm torque and the load test by applying an axial force of 300N. Each framework was subjected to the both test five times. To the statistics analysis ANOVA (2 ways) and Turkeys test were performed. The results showed that the Groups A and B presented less deformation when compared to Groups C and D. The statistics also showed that the Group A presented better distribution of strain on its peri-implant bone when compared to the other three groups (p<0,05). In conclusion this study showed that misfit had influence on the strain distribution on the peri-implant bone and that strain increased on the Groups C and D which presented higher levels of misfit.

Avaliação da capacidade de selamento de intermediários UCLA em um sistema de implante de hexágono externo / Evaluation of UCLA implant-abutment sealing Purpose

Objetivo. Avaliar a capacidade de selamento e a adaptação de intermediários UCLA, com ou sem uma cinta de cobalto-cromo (CoCr), em um sistema de implante de hexágono externo. Materiais e métodos. 120 implantes hexágono externo (Sistema de Implante Nacional - SIN, SP, Brazil) foram dividos em dois grupos (n=60) para receber intermediários UCLA de 6 fabricantes (n=10), com ou sem cinta pré-fabricada de CoCr (n=60). Os intermediários foram fundidos e subdivididos em 12 grupos da seguinte forma: M (Microplant), I (Impladen), S (SIN), Sv (Signo Vinces), T (TitaniumFix), and B (Bionnovation). A capacidade de selamento foi determinada pela colocação de 0.7 μL de azul de toluidina, 0.1% (TB) no espaço interno dos implantes antes do torque nos intermediários. Os espécimes implante-intemediários foram colocados dentro de tubos de 2.0 mL, contendo 0.7 mL de água destilada, a fim de manter a interface implante-intemediário submersa. Amostras de 100 μl foram coletadas após 1, 3, 6, 24, 48, 72, 96 e 144 horas de incubação para medição da absorbância em um espectofotômetro e devolvidos para medidas subsequentes. Para análise estatística, foram empregados o teste ANOVA a dois critérios (p < 0.05) e o teste de Tukey. Microscopia eletrônica de varredura (MEV) foi usado para visualização da adaptação da interface implante-intermediário. Resultados. Os grupos M, Sv, e T sem cinta CoCr apresentaram completa liberação de corante (TB) em 1 h, enquanto que nos grupos I, S, e B, a liberação do corante ocorreu em 3, 24 e 96 h, respectivamente. Para os intermediários com cinta préfabricada, a completa liberação de corante ocorreu em 6 h para o grupo S, em 24 h para os grupos Sv, T e B, e em 72 h para os grupos M e I. Foram observados desajustes na interface implante/intermediário em todos os grupos. Os desajustes mais evidentes foram observados para os grupos M e T, sem cinta de CoCr. Conclusões. A completa liberação de corante foi observada em diferentes períodos de...

To evaluate the effect of the presence of a prefabricated cobalt-chromium (CoCr) margin in a universal castable long abutment (UCLA) in the sealing capability and fit of the implant-abutment mating zone. Materials andmethods. One-hundred and twenty external hexagon implants (SIN, SP, Brazil) were divided in two groups (n=60 each) to receive UCLA abutments from 6 manufacturers (n=10 each) either with or without a CoCr margin (n=60 each). Abutments were cast and 12 groups were formed and named as: M (Microplant), I (Impladen), S (SIN), Sv (Signo Vinces), T (TitaniumFix), and B (Bionnovation). Sealing was determined by placing 0.7 μL of 0.1% toluidine blue (TB) in the implant wells before abutment torquing. Implant-abutment samples were placed into 2.0 mL vials containing 0.7 mL of distilled water to maintain the implant-abutment interface submerged. Aliquots of 100 μl of water were retrieved at 1, 3, 6, 24, 48, 72, 96 and 144 hours incubation times for absorbance measurement in a spectrophotometer, and returned for repeated measurements. Two-way ANOVA (p < 0.05) and Tukey's test were used. Scanning electron microscopy (SEM) was used for observation of the implant-abutment fit. Results. Groups M, Sv, and T without the CoCr margin resulted in complete release of TB at 1 h, whereas I, S, and B did at 3, 24 and 96 h, respectively. Complete leakage in abutments with the prefabricated marginoccurredat 6 h for S, 24 h for Sv, T and B, and 72 h for M and I. Implant/abutment gaps were observed in all groups. A poorer fit was depicted for groups M and T without the CoCr margin. Conclusions. Complete leakage was observed for all UCLA abutments regardless of the presence of the CoCrmargin. Implant-abutment gaps was observed for all groups.

Influência das desadaptações angulares unilaterais na distribuição de tensões da região peri-implantar de elementos unitários tipo UCLA submetidos a pré-carga e carga axial: estudo in vitro / Influence of the unilateral angular misfit in frameworks made of UCLA on the peri-implant strain distribution, subjected to preload and axial load

Atualmente, os implantes são utilizados em diversos tipos de tratamento na reabilitação oral. Para manutenção da osseointegração, é essencial que o conjunto prótese/implante/osso seja submetido a forças às quais estejam aptos a suportar. Os diferentes tipos de desadaptações das infraestruturas das próteses sobre implantes são fatores que podem contribuir para o aumento das tensões na região peri-implantar. Este estudo teve como objetivo avaliar a influência das desadaptações angulares unilaterais na distribuição de tensões na região periimplantar de pilares tipo UCLA, no momento da pré-carga e carga axial. Infraestruturas de CoCr, confeccionadas utilizando-se pilares tipo UCLA, foram divididas em quatro grupos: Grupo A (adaptado), Grupo B, Grupo C e Grupo D (50, 100 e 200 μm de desadaptação unilateral angular por vestibular, respectivamente). Cada grupo foi representado por quatro infraestruturas (n=4). Quatro implantes (4.1mm/15mm) foram posicionados em uma matriz metálica, onde posteriormente foi vazado o poliuretano (PU), com função de simular o tecido ósseo. Quatro extensômetros (strain gauges) foram posicionados na região vestibular, distal, lingual e mesial de cada implante, para aferir a quantidade de deformação; cada grupo foi posicionado em seu respectivo implante. Foram realizados dois testes: o teste de pré-carga com um torque de 32Ncm e o teste de carga com uma força axial estática de 300N. Cada infraestrutura foi sujeita aos dois testes, por cinco vezes. Para análise estatística dos dados, foram utilizados ANOVA (dois critérios) e o teste de Tukey (p<0,05). Os resultados mostraram que os grupos A e B tiveram menos deformação da região peri-implantar em ambos os testes, quando comparados aos grupos C e D. A estatística também mostrou que o Grupo A apresentou melhor distribuição de tensões em sua região, peri-implantar quando comparado aos outros três grupos (p<0,05). Como conclusões, este estudo mostrou que as desadaptações influem...

Nowadays implants are used in several kinds of oral rehabilitation treatments. For the osseointegration maintenance it is important that crow/implant/bone are subjected to forces which are able to withstand. Different kinds of misfit on the crown frameworks are factors that could lead to an increase of strain around the implanted bone. This study aimed to evaluate the influence of the unilateral angular misfit in frameworks made of UCLA on the peri-implant strain distribution, subjected to preload and axial load. Frameworks made of chrome-cobalt were fabricated on UCLA abutments and divided in 4 groups: Group A (no misfit), Group B, Group C, Group D (50, 100, and 200 of unilateral angular misfit by buccal side, respectively). Each group was represented for 4 frameworks (n=4). Four implants (4.1mm/15mm) were positioned in a metallic matrix which was subsequently poured the polyurethane (PU) to simulate the bone. Four strain gauges were positioned on the buccal, distal, lingual and mesial sides of each implant to assess the amount of strain, each group was connected on its respectively implant. It was performed 2 tests: the preload test with a 32Ncm torque and the load test by applying an axial force of 300N. Each framework was subjected to the both test five times. To the statistics analysis ANOVA (2 ways) and Turkeys test were performed. The results showed that the Groups A and B presented less deformation when compared to Groups C and D. The statistics also showed that the Group A presented better distribution of strain on its peri-implant bone when compared to the other three groups (p<0,05). In conclusion this study showed that misfit had influence on the strain distribution on the peri-implant bone and that strain increased on the Groups C and D which presented higher levels of misfit.

Avaliação da microestrutura, microdureza e resistência à corrosão de juntas soldadas de uma liga de Ni-Cr obtidas através de diferentes processos de soldagem / Evaluation of the microstructure, hardness and corrosion resistance of welded joints of a Ni-Cr alloy obtained by different welding processes

Este trabalho avaliou o comportamento eletroquímico do metal de base (MB) de uma liga a base de níquel-cromo em relação a juntas soldadas desta liga obtidas pelos processos de brasagem (BRA) e Tungsten Inert Gas (TIG), imersos em saliva artificial com pH 2,5 e 5,5. Foram também realizados ensaios de microdureza e caracterização microestrutural, por meio de microscopia óptica e eletrônica de varredura e análise química semi-quantitativa por EDS, nos grupos MB, TIG, BRA e no cordão de solda a laser (LAS). O MB apresentou uma matriz rica em níquel e cromo, distribuída em um arranjo dendrítico típico, apresentando inclusões metálicas de silício e titânio, além de porosidades. As soldas TIG e LAS revelaram uma microestrutura mais refinada que o MB, mostrando, entretanto, uma mesma composição química e distribuição de seus elementos. A solda BRA apresentou diferenças marcantes em sua microestrutura, composição química e distribuição de seus elementos em relação ao MB. Os dados de microdureza Vickers (HV), potencial de corrosão (Ecorr) e densidade de corrente de corrosão (jcorr) foram analisados com ANOVA e teste de Tukey (p<0,05). Para determinação da influência do pH quanto a resistência à corrosão dos grupos MB, TIG e BRA, empregou-se o teste t de Student (p<0,05). O MB apresentou menor média de microdureza (256,13 ± 9,39 HV), seguido pelos grupos TIG (271,53 ± 8,07 HV), LAS (303,73 ± 13,93 HV) e BRA (551,99 ± 37,73 HV). Em pH 2,5 as médias do Ecorr (mV) para o MB, TIG e BRA foram, respectivamente, -67,9 ± 8,43, -52,78 ± 16,74, e -284,33 ± 19,04; e em pH 5,5, médias de -54,03 ± 21,15, -62,08 ± 20,16 e -278,8 ± 28,96. Os valores médios de jcorr (µA.cm-2) para o MB, TIG e BRA em pH 2,5 foram, respectivamente, 2,49 ± 0,95, 5,584 ± 1,64 e 27,45 ± 4,9; e em pH 5,5, médias de 1,929 ± 0,83, 4,267 ± 1,51 e 54,2 ± 11,96. Os grupos MB e TIG apresentaram boa resistência à corrosão, com maior módulo de impedância em relação ao grupo BRA. As diferenças no pH da ...

This study evaluated and compared the electrochemical behavior of the base metal (BM) of a nickel-chromium dental alloy with welded joints obtained by brazing processes (BRA) and Tungsten Inert Gas (TIG), when immersed in artificial saliva at pH 2.5 and 5.5. Microhardness, microstructural characterization by means of optical microscopy, scanning electron microscopy (SEM) and semi-quantitative chemical analysis by Energy Dispersive Spectroscopy (EDS), were performed in the groups BM, TIG, BRA and in joints weld by laser (LAS). The BM showed a matrix rich in nickel and chromium, distributed in a typical dendritic arrangement, with inclusions of silicon and titanium, and porosities. LAS and TIG welds reveled a microstructure more refined than the BM, however, the same chemical composition and distribution of its elements. BRA showed marked differences in their microstructure, chemical composition and distribution of the elements in relation to BM. Vickers microhardness (HV), corrosion potential (Ecorr) and corrosion current density (jcorr) were statistically analyzed with ANOVA and Tukey test (p <0.05). In order to determine the influence of pH and corrosion resistance in groups BM, TIG and BRA, Student t test, with significance level of 95% was used. BM had the lowest average microhardness (HV 256.13 ± 9.39), followed by groups TIG (271.53 ± 8.07 HV), LAS (303.73 ± 13.93 HV) and BRA (551, HV 99 ± 37.73). At pH 2.5 the average Ecorr (mV) for the MB and TIG were respectively -67.9 ± 8.43 and -52.78 ± 16.74, and at pH 5.5, averaging -54, 03 ± 21.15 and -62.08 ± 20.16. LAS group showed averages of Ecorr (mV) at pH 2.5 and 5.5, respectively, -284.33 ± 19.04 and 28.96 ± -278.8. The average values of jcorr (ìA.cm-2) to BM and TIG at pH 2.5 were respectively 2.49 ± 0.95 and 5.584 ± 1.64, and at pH 5.5, 1.929 ± 0.83 and 4.267 ± 1.51. Average jcorr for LAS group (ìA.cm-2) at pH 2.5 and 5.5 were respectively 27.45 ± 4.9 and 11.96 ± 54.2. BM and TIG ...

Connecting accuracy of interchanged prosthetic abutments to different dental implants using scanning electron microscopy

The present study evaluated the interchangeability of prosthetic components for external hexagon implants by measuring the precision of the implant/abutment (I/A) interface with scanning electron microscopy. Ten implants for each of three brands (SIN, Conexão, Neodent) were tested with their respective abutments (milled CoCr collar rotational and non-rotational) and another of an alternative manufacturer (Microplant) in randomly arranged I/A combinations. The degree of interchangeability between the various brands of components was defined using the original abutment interface gap with its respective implant as the benchmark dimension. Accordingly, when the result for a given component placed on an implant was equal to or smaller then that gap measured when the original component of the same brand as the implant was positioned, interchangeability was considered valid. Data were compared with the Kruskal-Wallis test at 5% significance level. Some degree of misfit was observed in all specimens. Generally, the non-rotational component was more accurate than its rotational counterpart. The latter samples ranged from 0.6-16.9 µm, with a 4.6 µm median; and the former from 0.3-12.9 µm, with a 3.4 µm median. Specimens with the abutment and fixture from Conexão had larger microgap than the original set for SIN and Neodent (p<0.05). Even though the latter systems had similar results with their respective components, their interchanged abutments did not reproduce the original accuracy. The results suggest that the alternative brand abutment would have compatibility with all systems while the other brands were not completely interchangeable.

O presente estudo avaliou a intercambiabilidade dos componentes protéticos de implantes de hexágono externo medindo-se a precisão da interface implante/pilar com microscopia eletrônica de varredura. Foram utilizados dez implantes para cada uma de três marcas (SIN, Conexão, Neodent) com seus respectivos pilares (base metálica de CoCr , rotacional e não rotacional) e um de marca alternativa (Microplant) em um arranjo com todas as combinações de implante/pilar possíveis. O valor de referência para a intercambiabilidade das várias marcas de componentes foi definido pela diferença do pilar original para com seu respectivo implante. Dessa maneira, a intercambiabilidade foi considerada válida quando o resultado para um dado pilar colocado sobre um implante fosse igual ou menor que a diferença medida quando o pilar da mesma marca do implante fora posicionado. Os dados foram comparados pelo teste de Kruskal-Wallis com nível de significância de 5%. Um grau de desajuste foi observado em todos os espécimes. De uma maneira geral, o pilar anti-rotacional foi mais preciso do que o rotacional. Estes variaram de 0,6-16,9 µm, com mediana 4,6 µm; enquanto o anti-rotacional foi de 0,3-12,9 µm, com mediana de 3,4 µm. Os espécimes com o pilar e o implante Conexão tiveram uma diferença maior que o conjunto original para SIN e Neodent (p<0,05). Apesar destes últimos apresentarem resultados semelhantes com seus respectivos pilares, quando trocados não mantiveram a mesma precisão original. Os resultados sugerem que a marca alternativa seria a única que apresentaria compatibilidade com todos os sistemas, enquanto as outras marcas não seriam completamente intercambiáveis.

Does the casting mode influence microstructure, fracture and properties of different metal ceramic alloys?

The aim of the present study was to evaluate the tensile strength, elongation, microhardness, microstructure and fracture pattern of various metal ceramic alloys cast under different casting conditions. Two Ni-Cr alloys, Co-Cr and Pd-Ag were used. The casting conditions were as follows: electromagnetic induction under argon atmosphere, vacuum, using blowtorch without atmosphere control. For each condition, 16 specimens, each measuring 25 mm long and 2.5 mm in diameter, were obtained. Ultimate tensile strength (UTS) and elongation (EL) tests were performed using a Kratos machine. Vickers Microhardness (VM), fracture mode and microstructure were analyzed by SEM. UTS, EL and VM data were statistically analyzed using ANOVA. For UTS, alloy composition had a direct influence on casting condition of alloys (Wiron 99 and Remanium CD), with higher values shown when cast with Flame/Air (p < 0.05). The factors 'alloy" and 'casting condition" influenced the EL and VM results, generally presenting opposite results, i.e., alloy with high elongation value had lower hardness (Wiron 99), and casting condition with the lowest EL values had the highest VM values (blowtorch). Both factors had significant influence on the properties evaluated, and prosthetic laboratories should select the appropriate casting method for each alloy composition to obtain the desired property.

Análise das tensões ao redor de implantes após aparafusamento de infraestruturas soldadas a Laser e a Tig / Analysis of stresses around implants after screw infrastructure and Tig welded Laser

Objetivo: avaliar por meio da fotoelasticidade, as tensões geradas ao redor de implantes após o aparafusamento de estruturas confeccionadas por soldagem a Laser ou a TIG de barras cilíndricas de Cobalto-Cromo. Metodologia: foi realizado um estudo experimental a partir de um modelo de trabalho com dois implantes rosqueáveis. Nele foram realizadas a união dos UCLAs calcináveis à barra metálica, ambos de Cobalto-Cromo, por meio de soldagens à Laser(Grupo 1) e a TIG (Grupo 2), para confecção das amostras. Em seguida, sobre um modelo fotoelástico foram parafusadas as estruturas metálicas com torque manual de 20 Ncm, levadas ao polariscópio circular e submetidas a fotografias digitais padronizadas .Resultados: foi constatada a presença de tensões em ambos os grupos, contudo, a solda TIG exibiu maior número de franjas entre os implantes e nas cervicais distais. Conclusão: a estrutura confecciona por soldagem a Laser gerou menos tensões ao redor dos implantes que a confeccionada por soldagem a TIG para as infraestruturas de Co-Cr.

Aim: evaluate by using photoelasticity, the influence of laser welding or TIG welding of cylindrical rods of Cobalt-Chromium in the generation of tensions around implants. Methodology: using a working model with two screw implants, Cobalt-Chrome frameworks were made by laser welding method (Group 1) and TIG method(Group 2). Then, on a photoelastic model were bolted steel structures with manual torque of 20 Ncm, put to the circular polariscope and subjected to standardized digital photographs.Results: confirmed the presence of tensions in both groups, however, the TIG welding exhibited higher number of fringes between the implants and the distal neck. Conclusion: laser welding framework has generated less tension on the implants that the TIG welding for Cobalt-Chrome framework.

The effect of remelting various combinations of new and used cobalt-chromium alloy on the mechanical properties and microstructure of the alloy.

Context: Remelting previously cast base metal alloy can adversely affect the mechanical properties of the alloy and necessitates addition of new alloy. Aims: To study the effect of remelting different combinations of new and used cobalt-chromium (Co-Cr) alloy on its mechanical properties and microstructure. Materials and Methods: Using induction casting, 24 tensile test specimens were prepared for eight different combinations of new and used Co-Cr alloy. The test specimens were assessed for yield strength and percentage elongation. Microhardness was evaluated using Vickers's hardness tester. The tensile testing was carried out on a 50 kN servo-hydraulic universal testing machine. Microstructure analysis was done using an optical photomicroscope on the fractured samples after acid etching. Statistical Analysis: The mean values (±standard deviation) and coefficient of variation were calculated. Student's 't' test was used for statistical analysis. Statistical significance was assumed at P=.05. Results: The mean yield strength of eight different combination groups were as follows: group A: 849 MPa, group B 1 : 834 MPa, group B 2 : 915 MPa, group B 3 : 897 MPa, group C 1 : 874 MPa, group C 2 : 859 MPa, group D 1 : 845 MPa, and group D 2 : 834 MPa. The mean percentage elongation for the different groups were as follows: group A: 7%, group B 1 : 7%, group B 2 : 8%, group B 3 : 7%, group C 1 : 8%, group C 2 : 7%, group D 1 : 7%, and group D 2 : 8%. The mean hardness values were as follows: group A: 373 VHN, group B 1 : 373 VHN, group B 2 : 346 VHN, group B 3 : 346 VHN, group C 1 : 364 VHN, group C 2 : 343 VHN, group D 1 : 376 VHN, and group D 2 : 373 VHN. Conclusion: Repeated remelting of base metal alloy for dental casting without addition of new alloy can affect the mechanical properties of the alloy. Microstructure analysis shows deterioration upon remelting. However, the addition of 25% and 50% (by weight) of new alloy to the remelted alloy can bring about improvement both in mechanical properties and in microstructure.

An alternative treatment of occlusal wear: Cast metal occlusal surface.

Acrylic resin denture teeth often exhibit rapid occlusal wear, which may lead to decrease in the chewing efficiency, loss of vertical dimension of occlusion, denture instability, temporomandibular joint disturbances, etc. There are various treatment options available like, use of highly cross linked acrylic teeth, amalgam or metal inserts on occlusal surface, use of composite, gold or metal occlusal surface, etc. Several articles have described methods to construct gold and metal occlusal surfaces, however, these methods are time-consuming, expensive and requires many cumbersome steps. These methods also requires the patient to be without the prosthesis for the time during which the laboratory procedures are performed. This article presents a quick, simple and relatively inexpensive procedure for construction of metal occlusal surfaces on complete dentures.

Evaluation of the effect of bracket and archwire composition on frictional forces in the buccal segments.

Aim of the study: The aim of this study was to consider friction in buccal segment attachments during overjet reduction by means of sliding mechanics. Friction was compared in Stainless Steel, Titanium and Cobalt Chromium brackets, using Stainless Steel and Beta Titanium wires. Materials and Methods: This in-vitro study comprised 18 samples (6 x 3 brackets of different materials-stainless steel, titanium and cobalt chromium). Each jig comprised of a buccal segment model of two premolar brackets and a molar tube simulating the upper posterior buccal segment. Each jig was coupled with the wire of 0.019 x 0.025 inch dimension and was tested with a Universal Testing Machine. Ligation was achieved using low friction elastomeric modules (Slide TM , Leone, Italy), a non-conventional elastomeric module. Results: All three bracket systems showed significantly higher frictional forces for the beta titanium wire than for the stainless steel wire. When coupled with the stainless steel wire, the titanium bracket showed the least friction, followed by stainless steel and cobalt chromium brackets. When coupled with the beta titanium wire, the titanium brackets again showed the least friction; while the difference in frictional levels between the stainless steel and cobalt chromium brackets was not statistically significant. The titanium brackets showed the least friction among all the groups tested for both wires. Conclusion: Titanium bracket with Beta Titanium wires could and probably should be the alternative metal bracket used in the nickel sensitive patient.

Flexible resins in the rehabilitation of maxillectomy patient.

Surgical resection is an established and common method for treatment of maxillofacial tumors. Such intervening surgery in this region may involve the destruction of antral, nasal, or orbital contents and jaws. Normally, the end result is a defect which may affect speech, swallowing, mastication and facial appearance. Prosthodontic restoration of functions and facial form is an excellent method in the replacement of missing parts and restoration of contour. Pertinent research in materials, designs and methods have resulted in whole array of possible prosthess that can be provided to meet specific patient needs. This case report describes the fabrication of definitive obturator prosthesis made of flexible acrylic resin on a chrome cobalt base.

The effect of urea on the corrosion behavior of different dental alloys.

Objective: Intraoral corrosion of dental alloys has biological, functional, and esthetic consequences. Since it is well known that the salivary urea concentrations undergo changes with various diseases, the present study was undertaken to determine the effect of salivary urea concentrations on the corrosion behavior of commonly used dental casting alloys. Materials and Methods: Three casting alloys were subjected to polarization scans in synthetic saliva with three different urea concentrations. Results: Cyclic polarization clearly showed that urea levels above 20 mg/100 ml decreased corrosion current densities, increased the corrosion potentials and, at much higher urea levels, the breakdown potentials. Conclusion: The data indicate that elevated urea levels reduced the corrosion susceptibility of all alloys, possibly through adsorption of organics onto the metal surface. This study indicates that corrosion testing performed in sterile saline or synthetic saliva without organic components could be misleading.

Evaluation of flexural bond strength of porcelain to used nickel-chromium alloy in various percentages.

Aim: The aim of this in vitro study was to evaluate the flexural bond strength of porcelain to combinations of used and new nickel-chromium alloy in various proportions. Materials and Methods: Used and new nickel-chromium bonding alloys were combined in various proportions (groups I to V; 10 samples per group) and their flexural bond strengths with porcelain were compared. A three-point loading system was used for the application of load. Load was applied at a constant speed of 0.5 mm/minute and the load required to fracture the porcelain was recorded for each specimen. Statistical Analysis Used: (a) Analysis of variance (ANOVA) and (b) Duncan's multiple range tests. Results: The best bond strength values were seen when 100% new alloy was used. According to the findings of this study, there was no adverse effects noted with up to 75% recast metal, but serious changes were found in the bond strength values when 100% old metal was used. Conclusions: The following conclusions were drawn from the study Fresh nickel-chromium alloy shows the greatest porcelain adherence. There is no significant change in bond strength of ceramic to alloy with up to 75% of used nickel-chromium alloy. At least 25%- of new alloy should be added when recycled nickel-chromium alloy is being used for metal ceramic restorations.

Effect of plasma welding parameters on the flexural strength of ti-6al-4v alloy

The aim of this study was to assess the effect of different plasma arc welding parameters on the flexural strength of titanium alloy beams (Ti-6Al-4V). Forty Ti-6Al-4V and 10 NiCr alloy beam specimens (40 mm long and 3.18 mm diameter) were prepared and divided into 5 groups (n=10). The titanium alloy beams for the control group were not sectioned or subjected to welding. Groups PL10, PL12, and PL14 contained titanium beams sectioned and welded at current 3 A for 10, 12 or 14 ms, respectively. Group NCB consisted of NiCr alloy beams welded using conventional torch brazing. After, the beams were subjected to a three-point bending test and the values obtained were analyzed to assess the flexural strength (MPa). Statistical analysis was carried out by one-way ANOVA and Tukey's HSD test at 0.05 confidence level. Significant difference was verified among the evaluated groups (p<0.001), with higher flexural strength for the control group (p<0.05). No significant differences was observed among the plasma welded groups (p>0.05). The NCB group showed the lowest flexural strength, although it was statistically similar to the PL 14 group (p>0.05). The weld depth penetration was not significantly different among the plasma welded groups (p=0.05). Three representative specimens were randomly selected to be evaluated under scanning electron microcopy. The composition of the welded regions was analyzed by energy dispersive X-ray spectroscopy. This study provides an initial set of parameters supporting the use of plasma welding during fabrication of titanium alloy dental frameworks.

O objetivo deste estudo foi avaliar o efeito de diferentes parâmetros de solda a plasma verificando a resistência flexural de barras de liga de titânio (Ti-6Al-4V). Quarenta espécimes de Ti-6AL-4V e dez espécimes de liga de NiCr foram preparados (40 mm de altura e 3,18 mm de diâmetro) e divididos em 5 grupos (n=10). As barras de liga titânio do grupo controle não foram seccionadas e nem submetidas a processo de soldagem. Os grupos PL10, PL12 e PL14, continham barras de titânio seccionadas e soldadas com uma corrente de 3 A por períodos de 10,12 e 14 ms, respectivamente. O grupo NCB consistiu de barras de liga de NiCr soldadas pelo método de brasagem convencional. Em seguida as barras foram submetidas ao teste de flexão de três pontos e os valores obtidos foram transformados em resistência flexural (MPa). Análise estatística foi realizada usando ANOVA de fator único e o teste Tukey com o nível de significância de 0,05. Diferença estatística foi verificada entre os grupos avaliados (p<0,001), com os maiores valores pra o grupo controle. Não foram encontradas diferenças entre os grupos de solda plasma (p>0,05). O grupo NCB apresentou os menores valores de resistência flexural embora tenha sido estatisticamente semelhante ao grupo PL14. Não houve diferença significante na profundidade de penetração entre os grupos de solda plasma (p=0,05). Três espécimes representativos foram aleatoriamente selecionados para serem avaliados por meio de microscopia eletrônica de varredura. A composição das regiões soldadas foi verificada por meio de espectroscopia por energia dispersiva. Este estudo fornece informações iniciais de parâmetros para permitir a utilização de soldagem plasma durante a fabricação de estruturas em liga de titânio.